TPE Compounds for Reusable Industrial Face Mask Seals

In industrial environments, face masks are more than just a safety accessory—they're a critical line of defense against particles, splashes, and spills. To be truly effective, these masks must offer a secure fit, minimize skin irritation, and remain comfortable even during extended wear in hot conditions.

A key component in achieving this level of protection and comfort is the mask’s seal. The seal ensures that the mask fits snugly against the face, preventing leaks and maintaining a barrier against harmful substances. That’s where our soft EVOPRENE® TPE compounds come in.

Engineered for flexibility and resilience, EVOPRENE provides the ideal material properties for mask seals. Its pliable nature allows for a close, comfortable fit, while its durability ensures long-lasting performance—even in demanding environments. With EVOPRENE, manufacturers can create industrial masks that not only meet safety standards but also support worker comfort throughout the day.

TPE compounds provide protection and comfort as the seal of an industrial face mask.

The EVOPRENE R series of TPE compounds are formulated for skin contact (food-grade raw materials) and are available in a range of hardness, from 45 to 95 Shore A.

Here’s why EVOPRENE TPE compounds stand out:

• Exceptional Comfort: Soft and flexible, EVOPRENE ensures a comfortable fit that minimizes pressure and irritation, even during extended wear.

• Reliable Seal Integrity: Designed to form a tight, secure seal, it helps protect users from harmful exposure to airborne particles, splashes, and contaminants.

• Durability for Reuse: Industrial masks are often reused, and EVOPRENE TPE compounds maintain sealing performance over time, ensuring consistent protection, due to ideal compression set values.

• Skin-Friendly Formulation: Made from raw materials that are carefully selected to reduce the risk of skin irritation, making it suitable for sensitive applications.

• Versatile Bonding Capabilities: Certain grades of EVOPRENE TPE compound are formulated to bond effectively to a range of harder substrates including PP, PE, nylon, ABS, and PC—supporting diverse design and manufacturing needs.

• Ability to Replace Silicone: In numerous applications, customers have found that the properties of EVOPRENE provide a great replacement for silicone materials beneficial for industrial face-mask applications.

Sustainable Solutions with EVOPRENE TPE Compounds

As a thermoplastic elastomer, EVOPRENE offers a key advantage in sustainability: it can be recycled both during the manufacturing process and after the end product’s useful life. This makes it an excellent choice for companies looking to reduce waste and improve the environmental footprint of their products.

At Alphagary, sustainability is more than a goal—it’s a guiding principle. We’re committed to providing materials that support circularity, including options with post-consumer recycled content and bio-based ingredients. Learn more about EVOPRENE ECO grades by visiting the Sustainability page on our website and contacting us.

Interested to learn more about EVOPRENE TPE compounds? Contact us and explore EVOPRENE by visiting our website.

EVOPRENE is a registered tradename